A conducive working environment guarantees not only comfortability but also productive working employees and products. Industrial air compressors are among the lead products required in today’s business operation. Air compressors are vital to power sources for many businesses, and they have a variety of applications for use. These air compressors can be used in factories, repair shops, and many other places. Air pressurization is now a standard operation, and it has to function efficiently. Industrial air compressors can work long and hard, but it depends on the type of environment. Therefore, all industrial air compressor parts must be well maintained for sufficient air supply, reduced service frequency, and reduced energy consumption. A company known as Quincy allows you to select an industrial compressor in either the reciprocating piston design or the rotary screw design. They both perform the same function of air compression but use different methods to get the result.
Mechanisms of air compressors
To better understand the compressor parts, a closer look into how the two ways they operate is essential. The reciprocating piston air compressor is available in one and two-stage designs. To understand the difference, the knowledge of which has an extra compression in the stages is necessary. The two steps involve the second compression used in industrial compressors to compress the air at higher psi. Because of this reason, you will find them being used in garages, trucks, and shops. Air compression in the use of these machines is similar to that of an internal combustion engine. Industrial air compressor parts include; the piston, cylinder, connecting rod, and valve head. Air compression in the reciprocating piston occurs in the following steps: the valve head draws air when the piston moves downwards in the cylinder. And when the piston moves up, it compresses the air. Pressure increases and forces the valve to open, and air moves into the tank. As the pistons continue stroking, pressure in the tank increases until it reaches a capacity and the pressure switch shuts off the motor.
Two-stage compressors operate in the same way with the addition of a second cylinder that enables them to pump air at tremendous pressure. We shall look at the rotary air compressor that offers the best service for industrial settings that demands constant and high-pressurized air. They guarantee better energy efficiency, withstand demanding and hardy environments; all these benefits perform quieter. They do require management and repairs to ensure they are functioning efficiently. Therefore, rotary screw machines are designed to run while producing large amounts of pressurized air. It gets the name from two counter-rotating screws that perform the role of compression. This incredible machine operates in the following way; the air is drawn in and first goes through the inlet air filter that cleans the air.
The filter catches debris and particles that could damage the compressor internally. The air then continues to an inlet valve and into small spaces between interlocking screws, which move and turn air through the compression chamber. Some of the models are oil-injected. Model functions by injecting oil into the rotors and moving together with the air and into the oil separation tank. Here in the tank, separation is enabled by the use of a filter. The oil after breakup goes back to be used again in the process. The air then travels through a cooler to bring it down between 12 to 20 degrees before leaving for use.
For this reason, the process produces a steady stream of compressed air capable of performing many applications. Many air compressor motors are splash or pressure-lubricated and oil injected. The quality of the oil is the main factor in the frequency of service and part replacement. When the oil is not changed, mixing compressor fluids and even using low oil levels when operating the compressor will result in unnecessary repairs and destroy the system. The result will be additional equipment costs causing income and production.
Functions and examples of air compressor parts
There are essential compressor parts that need your attention when purchasing or operating industrial air compressor parts. The critical industrial air compressors parts you need to familiarize with begin with actuators. Actuators create the rotary movements that output the compressed air to the tools that use pressurized air for power. Leaks or any other deficiencies in the air movements entering the actuator decrease the air force coming out. Contamination by small particles through the leak will cause blockage in many parts of the compressor. Bumpers surround the valve to add protection from accidental contacts. Replacing these bumpers prevent expensive valve replacements.